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2017 Machining of Inconel 718 Using by Taguchi Methodology with Abrasive Water Jet Machining Parameters

Inconel 718 is commonly sought after for its resistance to high temperature and corrosion, however, these characteristics reduce the machinability of this material which brings forth the AWJ machining, a non-conventional material removal process, as the ideal option. The use of Abrasive Waterjet (AWJ) machining for Inconel 718 offers desired machining characteristics, therefore, has a commercial significance. The objective of this study is to optimize input parameters of AWJ machining involved in AWJ machining of Inconel 718 using the Taguchi technique. Optimization of AWJ machining parameters was conducted based on the analysis of variance (ANOVA) and Signal-to-Noise (S/N) Ratio analysis in order to obtain effective Surface Roughness and Material Removal Rate. AWJ machining parameters such as abrasive flow rate, focusing tube size, traverse speed and water pressure were calculated for optimized Surface Roughness and Material Removal Rate. It was concluded that the optimal AWJ machining parameters found in this study are satisfactory for the actual/commercial machining of Inconel 718.

International Iron & Steel Symposium
UDCS

Fuat KARTAL Hasan GÖKKAYA Refik POLAT

256 209
Subject Area: Materials Science Broadcast Area: International Type: Oral Paper Language: English
2017 Optimization of Process Parameters for Abrasive Water Jet of Cast A319 Aluminium Alloy by Taguchi Method

In this paper, Taguchi technique is selected in order to explore ideal process parameters for abrasive water jet machining (AWJM). The goal of this exploratory research is to explore the effects of machining parameters on MRR and SR of a work piece made of aluminum a356 alloy. Our approach is based on Taguchi's technique, ANOVA and the SN ratio in order to optimize AWJ machining process parameters for successful machining and to establish optimal values of each AWJM parameter, namely, abrasive stream rate, traverse speed, standoff distance and abrasive grit size. L9 orthogonal array is utilized for varying values of A, B, C, D and three tests were conducted for each combination. Using the SN ratio, it was possible to find the optimal parameter values for AWJM. It was concluded that, in actual practice, the ideal combination of AWJM process parameters fulfill the requirements for machining of cast A 356 aluminum alloy.

International Iron & Steel Symposium
UDCS

Fuat KARTAL Hasan GÖKKAYA Refik POLAT

385 236
Subject Area: Materials Science Broadcast Area: International Type: Oral Paper Language: English