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2018 The effects of drill diameter on dry and cryogenic drilling of CFRP

Carbon fiber reinforced plastics (CFRP) attract many industries especially aerospace, aviation, and automotive thanks to excellent properties of these materials such as high strength to weight ratio, high creep, fatigue strength, high corrosion resistant and also attractive appearance. However, due to their inhomogeneous structure, it is a very hard job to machine them when compared homogenous materials. Drilling is the most used machining operation in industry for assembly. When CFRP drilled, several problems may emerge. These problems may cause rejection of machined part by reducing machining quality. Among these defects, delamination is the most dangerous one since it reduces load carrying capacity and service life of composite component. It was reported that components were rejected owing to drilling induced delamination in aerospace industry [1-3]. Therefore, machining of CFRP with minimal damage is of great importance. Cryogenic machining is one of the methods in enhancing machinability. In this study, drilling of CFRP using different diameter drills, cutting speeds, and feed rates in dry and cryogenic environment experimentally investigated. Liquid nitrogen (LN2) at -196 °C was used as cryogenic coolant. All drilling tests have performed on Quaser MV 154C machining center and a fixture was designed and manufactured in order to machine the workpiece in cryogenic media (Fig 1.). Liquid nitrogen was poured onto the workpiece and constantly supplied during experiments. Any coolant was not used in dry machining.

International Symposium on Light Alloys and Composite Materials
UHAKS

Gültekin Basmacı Ahmed Said Yörük Sezer Morkavuk Uğur Köklü

262 515
Subject Area: Chemistry Broadcast Area: International Type: Oral Paper Language: English